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FELDER - FORMAT4
profit H100 22.43

Nesting CNC Machining Center, Ideal for woodworking, plastic and composite materials

New

Price on request

Request info

Controlled axes number:

Boring head:

starting at 12 positions

Description

Nesting CNC Machining Center, Ideal for woodworking, plastic and composite materials

FELDER – FORMAT4 profit H100 22.43

The panel cutting, drilling and milling centre for future-proof carpentry and joiner's workshops. Entire custom-made furniture with all holes, grooves and connections are produced in one single operation. The latest nesting technologies ensure the highest possible material and time savings. The profit H100 can be extended to full automation with different loading and unloading solutions, thus achieving maximum productivity.

Four sizes (16.38, 19.38, 22.32 & 22.43) are available with integrated SMART ZONING vacuum management, high-end automation levels, above-average drill heads, new safety concepts and much more. For the unrestricted use of the spindle, a recessed series of fence rows is available. A large Z passage size of 200 mm offers flexible machining of high workpieces.

With the standard tool changer and optionally available moving rotary tool changer as well as the pick-up space for a large saw blade, a total number of up to 35 tool places are available. The automatic pre-labelling on the loading table minimizes sources of error and at the same time reduces the processing times.

... FORMAT4 Premium machines for premium requirements:

Tailor made financing solutions
Constantly high performance in industrial continuous operation
Customer specific optimised production solutions
Solid design with premium components
Many variations of specification packages with high-tech solutions
Complete engineering precision
Premium user comfort
Award winning design
Quality and precision from Austria
Uncompromised productivity
Perfect service package before, during and after the purchase
Automation solutions
Networked workshop
Software and machines from a single supplier

Technical details

Effective working

Effective X

4300 mm

Eeffective Y

2200 mm

Effective Z

200 mm

Details

Heads number

Controlled axes number

Main motor power

12 kW

Mils connection drive motor

HSK 63F

Boring head

starting at 12 positions

Tools warehouse positions number

starting at 17 positions

Arms number

Plan Nesting

Security

Photocels

Vacuum pump

3 x 250 mc/h

Software/C.N.

Software

F4 INTEGRATE

Generals

Sizes*

7838x6113x2400 mm

Weight*

5800 kg

Total kW*

27,5

*Shown values may vary depending on the configuration of the machine.

Spindle

With a motor power of 10, 12 or 15 kW (depending on the series) and up to 24,000 rpm, the milling motor is controlled using an inverter and is attached directly to the support module of the drilling head in the Z axis. Dual linear guides guarantee highly precise vertical guiding. The main motor is positioned using ground ball screws. The HSK F63 tool clamping is done automatically. The clamping of the tool is checked using sensors, which then confirm that it is safe to start the operation. The tool holder is cleaned pneumatically. The C-axis is available as the fourth axis and is interpolating (360°) with a compressed air interface for aggregates as standard.

Individual drill head configuration

Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder, you can decide which drilling head configuration is the right one for you. Choose between, a drilling head with only vertical spindles or one with spindles and a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm.

The C-axis

The C-axis is optionally available as fourth interpolating (360°) axis and has a compressed air interface for aggregates.

Automatic measuring system of the tool length

Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.

Smart zoning

Smart Zoning allows fast processing of several common panel formats. The rapid change from one panel format to the next increases productivity.

Position controlled extraction connection

With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time.

Extraction bell

The extraction bell optimises the suction results and reduces the required extraction volume due to its compact design.

F4®Solutions, the integrated software solution for the cabinetmaker

All across the piece of furniture, F4®Solutions generates a consistent, efficient and profitable production process. The software tools for maximum productivity accompany you through the entire production chain. Easiest design of individual pieces of furniture in the familiar CAD environment. Photorealistic rendering of sales assisting 3D visualizations. Detailed data transfer to all integrated machines with economic nesting optimization. Even the final assembly is accompanied by clear, detailed drawings and 3D data - that's 4.0 for trade and industry. In our videos you will learn everything about Craft 4.0 and Industry 4.0.

Vcuum pods (Optional)

The phenolic resin table also enables the use of vacuum block pods. This gives the machine a whole new character and increases the variability considerably.

Status indicator

The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

Upper table extraction on the conveyor belt

The upper table extraction on the conveyor belt cleans the workpieces on the surface during transport. This guarantees that the labels will remain in place on the dust free surface.

Under-table exctraction

Final chips are completely extracted by the under-table extraction between conveyor belt and worktable.

Automatic labelling (Optional)

The labeling system facilitates the work steps and guarantees absolute process reliability. The automatic pre-labelling on the loading table minimizes sources of error and at the same time reduces the processing times.

Maintenance opening

For quick access to change the drill or maintenance work, the hood can be easily opened on all CNC machining centres.

Panel lifting table (Optional)

At automatic loading, the lifting table positions the stack of panels directly to the appropriate working height. The alignment of the panel materials takes place directly on the lifting table and synchronously for processing on the working field. This saves time and increases productivity.

Automation solutions (Optional)

The CNC machining centre can be extended to full automation with different loading and unloading solutions, thus achieving maximum productivity.

Cover for linear tool changer

The cover optimally protects the high-precision HSK tool adaptors from dust and/or chips. Uneven running of the spindle due to dirt can therefore be excluded.

Siemens performance package

With the performance package, the CNC control makes the highest industry standard possible. Different optimisation levels ensure shorter process times, different milling results and increased comfort in CNC machining.
Increase of the maximum axis speeds by up to 30% in the X and Y directions. Optimisation of positioning and rotation speeds by up to 80% "Multitouch" function on the control terminal for user-friendly CNC machine operation Smooth, consistent and steady tool movements for best surface results on the finished workpiece. Reduced vibration behaviour during CNC machining via the built-in jerk control

Individual automation (Optional)

The automatic labelling unit places the component labels in the correct position even before processing. This reduces sources of error and eliminates the need for additional work for the machine operator once processing has been completed

Free working area due to hood park positioning

If the hood is in parking position, the entire working area is freely accessible. The machine operator therefore has no operational restrictions during workpiece positioning.

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BRAND: FELDER - FORMAT4

MODEL: profit H100 22.43

EC legislation:
Compliant

NEW

Price
on request

FELDER - FORMAT4 profit H100 22.43

Nesting CNC Machining Center, Ideal for woodworking, plastic and composite materials

... FORMAT4 Premium machines for premium requirements:

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FELDER - FORMAT4
profit H100 22.43